Unogona Kuomesa Huchi Yakaoma

Danho 1 - Pre-kurapwa & Solids / Mvura Baseline (Chiitiko)

Kusefa & kujekeswa: Bvisa zvimedu/marara uchichengeta chimiro chehuchi chaimo.

Sarudzo mutakuri kana dilution: Kune mabhechi akanyanya viscous, chikamu chidiki chemutakuri (semuenzaniso, maltodextrin) kana inodzorwa dilution inogona kunatsiridza kutamisa kukuru uye porosity.

Baseline matanda: Rekodha zvakaonda uye mwando necalibrated analyzer (unyoro hwekutengesa huchi hunowanzo wira pachikamu chevechiri kuyaruka chakakwirira). Aya makoshero anodyisa chirongwa checurve dhizaini-sherufu ramp uye vacuum zvinangwa-kuti ive nechokwadi chekudzokorora uye kuteedzera mumhanyi.

Midziyo inokurudzirwa: LFD murabhoritari vacuum yekuomesa maomese eDoE / nzira yekuvandudza, viscosity yekubata miedzo, uye yakazara data kutema.

Nhanho 2 - Chirongwa & Chaiyo-nguva Monitoring (Nyanzvi)

 Isu tinomhanyisa nhanho nhatu, data-yakanyorwa chirongwa: Kutonhora → Yekutanga Kuomesa (sublimation) → Sekondari Kuomesa (desorption).

 Kutonhora: Kudzika kusvika ≈ -35 kusvika −40 °C kumisa matrix uye kudzikamisa chimiro.

 Primary drying: ~10⁻³ mbar vacuum ine sherufu-tembiricha rampu yekubvisa mvura isingabhadhare/zvinoshanduka uchichengeta tembiricha yezvigadzirwa pasi petembiricha yakakosha (Tc) kudzivirira kudonha kana kunamira.

 Kuomeswa kwechipiri: Kupisa kwenhanho kubvisa mvura yakasungwa, kunanga ≤ 2% -4% kunyorova kwekupedzisira zvichienderana nefomati yakatemwa (crisp shards, granules, kana poda) uye kurongedza.

 Kuwedzera uye kugadzira:

• PFD mutyairi anoomesa chando -kuyera-kumusoro ne viscous matrices uye mutakuri optimization

•BTFD/BSFD kugadzirwa kunoomesa chando -CIP / SIP, otomatiki, yakakwira yekufambisa kwechikafu & chikafu mafomati

• BBFT aseptic stoppering dryer - ye biopharma-style aseptic environments kana specialty SKUs

•RFD/HFD/SFD/DFD maomese echando epamba - edzidzo, demos, uye kugadzira zvemukati

 Danho rechitatu - Kuburitsa & Hunhu Kusimbisa (Mvumo)

 Mu-chamber yekudziya-up: inononoka rampu kudzivirira condensation uye mwando kutora.

 Quality endpoints:

 Kunyorova kwekupedzisira: kazhinji 2% -4% (inoenderana nefomati)

 Rehydration: kukurumidza kupera kana kukurumidza kudzoreredza mvura nemuromo wakachena

 Kunhuhwirira & kunhuhwirira: hunhu hwehuchi manotsi, kuderera kwekupisa kwemafuta

 Sarudzo dzemagadzirirwo: crisp shards, granules, kana inoyerera poda yekusanganisa/kupfekwa

 Micro miganho: yakaedzwa kumazinga emukati ane retain uye kugadzikana matanda

 Packaging & kuchengetedza: Nitrogen flushing uye / kana desiccant ine zvipingamupinyi mapaketi; chengetedza panzvimbo yakaoma, yakadzivirirwa nechiedza kuitira kuchengetedza kutsetseka uye kudzivirira kukaka.

Zvakanakira uchi hwakaomeswa nechando (Trustworthiness)

 Kuchengetedza kwakadzika-tembiricha: Sublimation inoderedza kudzikisira kwekupisa uye inobatsira kuchengetedza mhepo inonhuhwirira makomisheni.

 Sherufu-yakagadzika mafomati: Yakaderera yakasara mwando inotsigira ambient kugadzikana, nyore dosing, uye yakachena-label maumbirwo.

 Rehydration / dissolution: Porous chimiro chinogonesa kukurumidza kugadziriswa muzvinwiwa kana kukurumidza kupararira mumisanganiswa yakaoma.

 Kubata & Logistics: Kushandura huchi hwe viscous kuita crisp kana poda fomati inovandudza mabatiro, kuita dosing, uye kufambisa.

Maonero emusika: midziyo stack + simba rekusimba

 Zvigadzirwa zvakaomeswa nechando zviri kuyera chikafu, hutano, uye hunyanzvi hwekushandisa. ZVIRI zviviri zvinosiyanisa neakazara emidziyo stack-LFD (lab) → PFD (mutyairi) → BTFD/BSFD (kugadzirwa) / BBFT (aseptic), pamwe neRFD/HFD/SFD/DFD (kumba)—uye Energy Resilience Solution:

 Freeze-DryerEnergy Storage Solution: Nekubatanidza solar PV + bhatiri chengetedzo + EMS (simba manejimendi system), BOTH inogonesa akawanda-simba rakarongeka simba rekusavhiringidza kushanda pasi pegridhi kusagadzikana uku uchinatsiridza kWh/kg kubviswa kwemvura uye yakazara mutengo wevaridzi.

 Tinokutendai nekuverenga yedu yazvino. Kana iwe uchida rumwe ruzivo kana uine chero mibvunzo, ndapota usazezataura nesu. Boka redu riripo kuti ripe rutsigiro nerubatsiro.

 

RFD/HFD/SFD/DFD:https://www.bothsh.com/both-sfd-series-1kg-100kg-lyophilizer-vacuum-automatic-fruitvegetablesliquidherbpet-food-freeze-dryer-machine-product/

PFD mutyairi anoomesa chando:https://www.bothsh.com/pilot-scale-vacuum-freeze-dryerproduct-description-product/

BTFD/BSFD kugadzirwa kunoomesa chando:https://www.bothsh.com/in-situ-vacuum-freeze-dryer-product/

taura nesu:https://www.bothsh.com/contact-us/

Energy Storage Solution:https://www.bothsh.com/freeze-dryer-energy-storage-solution-product/